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Journal Articles

Corrosion property of container using hybrid material for thermal decomposition process of sulfuric acid

Ioka, Ikuo; Kuriki, Yoshiro*; Iwatsuki, Jin; Kawai, Daisuke*; Yokota, Hiroki*; Inagaki, Yoshiyuki; Kubo, Shinji

Proceedings of 2020 International Conference on Nuclear Engineering (ICONE 2020) (Internet), 5 Pages, 2020/08

A thermochemical water-splitting iodine-sulfur processes (IS process) is one of candidates for the large-scale production of hydrogen using heat from solar power. Severe corrosive environment which is thermal decomposition of sulfuric acid exists in the IS process. A hybrid material with the corrosion-resistance and the ductility was made by a plasma spraying and laser treatment. The specimen had excellent corrosion resistance in the condition of 95 mass% boiling sulfuric acid. This was attributed to the formation of SiO$$_{2}$$ on the surface. The container using the hybrid material was experimentally made. The pre-oxidized container using hybrid technique was prepared for the corrosion test in boiling sulfuric acid to evaluate the corrosion characteristics of the container. There was no detaching of the surface with the weld part and the R processing. We proposed the calculation method of corrosion rate from the ions dissolved in the sulfuric acid solution after the corrosion test.

Journal Articles

R&D status of hydrogen production test using IS process test facility made of industrial structural material in JAEA

Noguchi, Hiroki; Takegami, Hiroaki; Kamiji, Yu; Tanaka, Nobuyuki; Iwatsuki, Jin; Kasahara, Seiji; Kubo, Shinji

International Journal of Hydrogen Energy, 44(25), p.12583 - 12592, 2019/05

 Times Cited Count:19 Percentile:55.95(Chemistry, Physical)

JAEA has been conducting R&D on thermochemical water-splitting hydrogen production IS process to develop one of heat applications of high-temperature gas-cooled reactor. A test facility was constructed using corrosion-resistant industrial materials to verify integrity of the IS process components and to demonstrate continuous and stable hydrogen production. The performance of components installed in each section was confirmed. Subsequently, a trial operation of integration of the processing sections was successfully carried out for 8 hours with hydrogen production rate of approximately 10 NL/h. After that, hydrogen production operation was extended to 31 hours (approximately hydrogen production rate of 20 NL/h) by introducing a corrosion-resistance pump system with a developed shaft seal technology.

Journal Articles

Conceptual design of the iodine-sulfur process flowsheet with more than 50% thermal efficiency for hydrogen production

Kasahara, Seiji; Imai, Yoshiyuki; Suzuki, Koichi*; Iwatsuki, Jin; Terada, Atsuhiko; Yan, X.

Nuclear Engineering and Design, 329, p.213 - 222, 2018/04

 Times Cited Count:21 Percentile:91.03(Nuclear Science & Technology)

A conceptual design of a practical large scale plant of the thermochemical water splitting iodine-sulfur (IS) process flowsheet was carried out as a heat application of JAEA's commercial high temperature gas cooled reactor GTHTR300C plant design. Innovative techniques proposed by JAEA were applied for improvement of hydrogen production thermal efficiency; depressurized flash concentration H$$_{2}$$SO$$_{4}$$ using waste heat from Bunsen reaction, prevention of H$$_{2}$$SO$$_{4}$$ vaporization from a distillation column by introduction of H$$_{2}$$SO$$_{4}$$ solution from a flash bottom, and I$$_{2}$$ condensation heat recovery in an HI distillation column. Hydrogen of about 31,900 Nm$$^{3}$$/h would be produced by 170 MW heat from the GTHTR300C. A thermal efficiency of 50.2% would be achievable with incorporation of the innovative techniques and high performance HI concentration and decomposition components and heat exchangers expected in future R&D.

Journal Articles

R&D status in thermochemical water-splitting hydrogen production iodine-sulfur process at JAEA

Noguchi, Hiroki; Takegami, Hiroaki; Kasahara, Seiji; Tanaka, Nobuyuki; Kamiji, Yu; Iwatsuki, Jin; Aita, Hideki; Kubo, Shinji

Energy Procedia, 131, p.113 - 118, 2017/12

 Times Cited Count:22 Percentile:99.79(Energy & Fuels)

The IS process is the most deeply investigated thermochemical water-splitting hydrogen production cycle. It is in a process engineering stage in JAEA to use industrial materials for components. Important engineering tasks are verification of integrity of the total process and stability of hydrogen production in harsh environment. A test facility using corrosion-resistant materials was constructed. The hydrogen production ability was 100 L/h. Operation tests of each section were conducted to confirm basic functions of reactors and separators, etc. Then, a trial operation for integration of the sections was successfully conducted to produce hydrogen of about 10 L/h for 8 hours.

Journal Articles

IS process hydrogen production test for components and system made of industrial structural material, 2; H$$_{2}$$SO$$_{4}$$ decomposition, HI distillation, and HI decomposition section

Noguchi, Hiroki; Takegami, Hiroaki; Kamiji, Yu; Tanaka, Nobuyuki; Iwatsuki, Jin; Kasahara, Seiji; Kubo, Shinji

Proceedings of 8th International Topical Meeting on High Temperature Reactor Technology (HTR 2016) (CD-ROM), p.1029 - 1038, 2016/11

JAEA has been conducting R&D on the IS process for nuclear-powered hydrogen production. We have constructed a 100 NL/h-H$$_2$$-scale test apparatus made of industrial materials. At first, we investigated performance of components in this apparatus. In this paper, the test results of H$$_2$$SO$$_4$$ decomposition, HI distillation, and HI decomposition were shown. In the H$$_2$$SO$$_4$$ section, O$$_2$$ production rate is proportional to H$$_2$$SO$$_4$$ feed rate and SO$$_3$$ decomposition ratio was estimated about 80%. In HI distillation section, we confirmed to acquire a concentrated HI solution over azeotropic HI composition in the condenser. In HI decomposition section, H$$_2$$ could be produced stably by HI decomposer and decomposition ratio was about 18%. The H$$_2$$SO$$_4$$ decomposer, the HI distillation column, and the HI decomposer were workable. Based on the results added to that shown in Series I, we conducted a trial continuous operation and succeeded it for 8 hours.

Journal Articles

IS process hydrogen production test for components and system made of industrial structural material, 1; Bunsen and HI concentration section

Tanaka, Nobuyuki; Takegami, Hiroaki; Noguchi, Hiroki; Kamiji, Yu; Iwatsuki, Jin; Aita, Hideki; Kasahara, Seiji; Kubo, Shinji

Proceedings of 8th International Topical Meeting on High Temperature Reactor Technology (HTR 2016) (CD-ROM), p.1022 - 1028, 2016/11

Japan Atomic Energy Agency (JAEA) has manufactured 100 NL/h-H$$_2$$-scale hydrogen test apparatus. In advance to conduct the continuous operation, we investigated performance of the components in each section of the IS process. In this paper, the results of test of Bunsen and HI concentration sections was shown. In Bunsen reaction, section, we confirmed that outlet gas flow rate included no SO$$_{2}$$ gas, indicating that all the feed SO$$_{2}$$ gas was absorbed to the solution in the Bunsen reactor for the Bunsen reaction. On the basis of these results, we evaluated that Bunsen reactor was workable. In HI concentration section, HI concentration was conducted by EED stack. As a result, it can concentrate HI in HIx solution as theoretically predicted on the basis of the previous paper. Based on the results added to that shown in Series II, we have conducted a trial continuous operation and succeeded it for 8 hours.

Journal Articles

Characteristics of hybrid tube with Fe-high Si alloy lining by centrifugal casting for thermochemical water-splitting iodine-sulfur process

Ioka, Ikuo; Kuriki, Yoshiro*; Iwatsuki, Jin; Kubo, Shinji; Katsuyama, Jinya; Inagaki, Yoshiyuki

Mechanical Engineering Journal (Internet), 3(3), p.15-00619_1 - 15-00619_8, 2016/06

The IS process for hydrogen production has been developed by JAEA as application of a high-temperature gas cooled reactor. The IS process includes a severe corrosion environment which is made to boil and decompose concentrated sulfuric acid. The two-layer pipe consisted of the Fe-high Si alloy with boiling sulfuric acid-resistant and the carbon steel with the ductility was produced by centrifugal casting. The evaluation of characteristics was carried out. The Fe-high Si alloy lining showed enough corrosion resistance in boiling sulfuric acid. As evaluation of the Fe / Fe-high Si alloy interface, thermal cycle test was executed. There was no detachment of the interface though the cracks were generated in the vicinity of the interface. It is believed that the cracks parallel to the interface is attributed to the tensile stress during the thermal cyclic test using FEM analysis and the flake graphite precipitate. It was confirmed that the interface possessed the enough strength.

Journal Articles

Development research of corrosion-resistant structural material using Fe-Si alloy lining centrifugal cast-iron for thermochemical water-splitting iodine-sulfur process

Ioka, Ikuo; Kuriki, Yoshiro*; Iwatsuki, Jin; Kubo, Shinji; Inagaki, Yoshiyuki

Proceedings of 23rd International Conference on Nuclear Engineering (ICONE-23) (DVD-ROM), 6 Pages, 2015/05

The thermochemical water-splitting (IS process) for hydrogen production has been developed by JAEA as application of a high-temperature gas cooled reactor. The IS process includes a severe corrosion environment which is made to boil and decompose concentrated sulfuric acid. Two kinds of brittleness materials, SiC and Fe-high Si alloy, are reported as materials having enough corrosion resistance in this corrosion environment. The two-layer pipe consisted of the Fe-high Si alloy with boiling sulfuric acid-resistant and the carbon steel with the ductility was produced by centrifugal casting. The evaluation of characteristics was carried out. The Fe-high Si alloy lining showed enough corrosion resistance in boiling sulfuric acid. As evaluation of the Fe / Fe-high Si alloy interface, thermal cycle test (100$$^{circ}$$C-900$$^{circ}$$C) was executed. There was not the interface detachment and it was confirmed to have enough interfacial strength.

Journal Articles

Characterization of radionuclides formed by high-energy neutron irradiation

Yokoyama, Sumi; Sato, Kaoru; Noguchi, Hiroshi; Tanaka, Susumu; Iida, Takao*; Furuichi, Shinya*; Kanda, Yukio*; Oki, Yuichi*; Kaneto, Taihei*

Radiation Protection Dosimetry, 116(1-4), p.401 - 405, 2005/12

 Times Cited Count:1 Percentile:10.45(Environmental Sciences)

The physicochemical property of radionuclides suspended in the air is an important parameter to evaluate internal doses due to the inhalation of the airborne radionuclides and to develop the air monitoring system in high-energy proton accelerator facilities. This study focuses on the property of radioactive airborne chlorine ($$^{38}$$Cl and $$^{39}$$Cl) and sulfur ($$^{38}$$S) formed from Ar gas by irradiation with high-energy neutrons. As a result of the irradiation to a mixture of Ar gas and dry air, $$^{38}$$Cl and $$^{39}$$Cl existed as non-acidic gas and $$^{38}$$S was present as acidic gas. Further, it was found that in the high-energy neutron irradiation to aerosol containing-Ar gas, the higher the amount of radioactive aerosols becomes, the lower that of radioactive acidic gas becomes.

Journal Articles

Charge state distribution and its equilibration of 2 MeV/u sulfur ions passing through carbon foils

Imai, Makoto*; Sataka, Masao; Kawatsura, Kiyoshi*; Takahiro, Katsumi*; Komaki, Kenichiro*; Shibata, Hiromi*; Sugai, Hiroyuki; Nishio, Katsuhisa

Nuclear Instruments and Methods in Physics Research B, 230(1-4), p.63 - 67, 2005/04

 Times Cited Count:8 Percentile:52.87(Instruments & Instrumentation)

no abstracts in English

Journal Articles

Neutron crystallographic study on rubredoxin from ${it Pyrococcus furiosus}$ by BIX-3, a single-crystal diffractometer for biomacromolecules

Kurihara, Kazuo; Tanaka, Ichiro*; Chatake, Toshiyuki*; Adams, M. W. W.*; Jenney, F. E. Jr.*; Moiseeva, N.*; Bau, R.*; Niimura, Nobuo

Proceedings of the National Academy of Sciences of the United States of America, 101(31), p.11215 - 11220, 2004/08

 Times Cited Count:48 Percentile:61.13(Multidisciplinary Sciences)

The structure of a rubredoxin (Rd) from ${it Pyrococcus furiosus}$, an organism that grows optimally at 100 $$^{circ}$$C, was determined using the neutron single-crystal diffractometer for biological macromolecules (BIX-3) at the JRR-3 reactor of JAERI. Data were collected at room temperature up to a resolution of 1.5 ${AA}$, and the completeness of the data set was 81.9 %. The model contains 306 H atoms and 50 D atoms. A total of 37 hydration water molecules were identified. The model has been refined to final agreement factors of ${it R}$ = 18.6 % and ${it R}$$$_{free}$$ = 21.7 %. Several orientations of the O-D bonds of side chains, whose assignments from X-ray data were previously ambiguous, were clearly visible in the neutron structure. While most backbone N-H bonds had undergone some degree of H/D exchange throughout the molecule, five H atom positions still had distinctly negative (H) peaks. The neutron Fourier maps clearly showed the details of an extensive set of H bonds involving the ND$$_{3}$$$$^{+}$$ terminus that may contribute to the unusual thermostability of this molecule.

Journal Articles

Effects of process parameters of the IS process on total thermal efficiency to produce hydrogen from water

Kasahara, Seiji; Hwang, G.*; Nakajima, Hayato; Choi, H.*; Onuki, Kaoru; Nomura, Mikihiro

Journal of Chemical Engineering of Japan, 36(7), p.887 - 899, 2003/07

 Times Cited Count:66 Percentile:87.93(Engineering, Chemical)

Thermal efficiency of the IS thermochemical hydrogen production process was evaluated. Sensitivities of operation conditions (HI conversion ratio, pressure and reflux ratio at HI distillation and concentration of HI after EED) and nonidealities of the process (electric energy loss in EED, loss at heat exchangers and loss of waste heat recovery as electricity) were investigated. Concentration of HI after EED had the most significant effect of 13.3 % on thermal efficiency in operation conditions. Nonidealities had importance on thermal efficiency. Thermal efficiency was 56.8 % with optimized operation conditions and no nonidealities.

Journal Articles

Research and development of HTTR hydrogen production systems

Shiozawa, Shusaku; Ogawa, Masuro; Inagaki, Yoshiyuki; Onuki, Kaoru; Takeda, Tetsuaki; Nishihara, Tetsuo; Hayashi, Koji; Kubo, Shinji; Inaba, Yoshitomo; Ohashi, Hirofumi

Proceedings of 17th KAIF/KNS Annual Conference, p.557 - 567, 2002/04

The research and development program on nuclear production of hydrogen was started on January in 1997 as a study consigned by Ministry of Education, Culture, Sports, Science and Technology. A hydrogen production system connected to the HTTR is being designed to be able to produce hydrogen of about 4000 m3/h by steam reforming of natural gas, using a nuclear heat of 10 MW supplied by the HTTR. In order to confirm controllability, safety and performance of key components in the HTTR hydrogen production system, the facility for an out-of-pile test was constructed on the scale of approximately 1/30 of the HTTR hydrogen production system. Essential tests are also carried out to obtain detailed data for safety review and development of analytical codes. Other basic studies on the hydrogen production technology of thermochemical water splitting called an iodine sulfur (IS) process, has been carried out for more effective and various uses of nuclear heat. This paper describes the present status and a future plan on the R&D of the HTTR hydrogen production systems in JAERI.

Journal Articles

High temperature tensile properties of metallic materials exposed to a sulfuric acid decomposition gas environment

Kurata, Yuji; Tachibana, Katsumi; Suzuki, Tomio

Nihon Kinzoku Gakkai-Shi, 65(4), p.262 - 265, 2001/04

no abstracts in English

JAEA Reports

High temperature corrosion of iron-base and nickel-base alloys for hydrogen production apparatus by thermochemical method in H$$_{2}$$O+SO$$_{3}$$ atmosphere

Kurata, Yuji; Suzuki, Tomio; Shimizu, Saburo

JAERI-Research 2000-011, p.56 - 0, 2000/03

JAERI-Research-2000-011.pdf:14.24MB

no abstracts in English

Journal Articles

The Characterization of passive films on Fe-Si alloy in boiling sulfuric acid

Ioka, Ikuo; *; ; Futakawa, Masatoshi; Onuki, Kaoru

Journal of Materials Science Letters, 18(18), p.1497 - 1499, 1999/00

 Times Cited Count:8 Percentile:36.52(Materials Science, Multidisciplinary)

no abstracts in English

Journal Articles

Closed-cycle continuous hydrogen production test by thermochemical IS process

Nakajima, Hayato; Ikenoya, Kazuhiko*; Onuki, Kaoru; Shimizu, Saburo

Kagaku Kogaku Rombunshu, 24(2), p.352 - 355, 1998/00

 Times Cited Count:49 Percentile:86.77(Engineering, Chemical)

no abstracts in English

Journal Articles

Corrosion resistance of Fe-Si alloys in boiling sulfuric acid

Ioka, Ikuo; Onuki, Kaoru; Futakawa, Masatoshi; Kuriki, Yoshiro*; *; Nakajima, Hayato; Shimizu, Saburo

Zairyo, 46(9), p.1041 - 1045, 1997/09

no abstracts in English

Journal Articles

Corrosion resistance of oxide scale formed on SiSiC in boiling sulfuric acid

Futakawa, Masatoshi; Onuki, Kaoru; Steinbrech, R. W.*

Hyomen Gijutsu, 48(6), p.88 - 89, 1997/00

no abstracts in English

Journal Articles

Screening tests on materials of construction for thermochemical IS process

Onuki, Kaoru; Ioka, Ikuo; Futakawa, Masatoshi; Nakajima, Hayato; Shimizu, Saburo; *

Zairyo To Kankyo, 46(2), p.113 - 117, 1997/00

no abstracts in English

51 (Records 1-20 displayed on this page)